Loft Storage

Much has happened since my last post. We have been busy finalizing designs and building the cabinets for Arborion. The first of these cabinets were ‘foot lockers’ for loft storage. I call them foot lockers because they are one foot high by one foot deep and used for storage. They also create a nice shelf just below the gable windows.

Foot locker frame and pieces

They are constructed from solid maple stock for the face frames and cleats, along with 1/2″ maple plywood. There is also a 1/2″ walnut plywood top on each.

Assembled and clamped up

There is a center partition for reinforcement which compliment a pair of bi-pass sliding doors.

Ready to transport and install

Storage loft locker

Sleeping loft locker

 

Shoji Door & Pocket Wall

There are only two doors in Arborion. The front door and a sliding bathroom door. Stepping through the front door and looking to the other end of the tiny house past the kitchen, sits the shoji-style sliding door. This separates the bathroom from the kitchen and one of the first things seen upon entry.

Door frame

Making halflap mullins

Dry fit

Pulls and catches

Wooden clamps on walnut panels

Dad came up with a unique way to affix the paneling to the pocket wall in place using wooden clamps and wedges.

Wooden clamps on maple panels

Pocket wall and shoji door

Window casings & folding table

Each step completed brings us a bit closer to a livable space. Arborion is taking on the shape and feel of a home as the finish details are revealed.

Dad with enormous walnut board

Gluing up the table

Walnut window casings adorn each of the eight aluminum windows.

Walnut window casings

The largest of these windows is joined to a folding table and surrounding cabinet.

Shaping the table support arm

Table support arm with template

Support arm in action

Folding table

Construction of cabinet

Surrounding cabinet ready for transport

Compact folding table

Table extended

 

 

Hardwood Flooring

I was so certain I was going to use bamboo flooring in the tiny house. That was until I researched the color and texture options in conjunction with the weight of the better brands. Of the bamboo choices I had access to, the better constructed ones were too heavy to use throughout Arborion. It was going to be over 800 pounds to cover the subfloor and the lofts. Plus the colors and textures were not exactly what Carrie and I were envisioning.

Flooring ready to install

We did however, find the perfect flooring at Lumber Liquidators. It was the right dark color to tie in the bronze window frames and outlets. It was the right hand-scraped texture to feel worn in. It also was constructed from red oak and poplar plywood which gives a hard surface with a light weight and very stable. And finally this beautiful flooring was on sale.

First couple of courses to set us straight

Flooring is looking good

Lofts get fancy flooring as well.

Sleeping loft decked out with flooring

It took about 2-1/2 days to install. Much of that time was dialing in the finish nailer to give of the best results. The process went smoothly and was a lot of fun picking out which floor boards go where.

Scout approves

Weathering the Storm

As Hurricane Matthew moved northward up the eastern coast of Florida, we prepared for the storm. Forecasts predicted a category 4 with sustained winds in excess of 100 mph. After securing the main house with storm shutters my Dad helped me to strap down Arborion.

As tough as this tiny house is built I did not want to take any chances. We removed the AC unit from the dormer window so it could be shut up tight.

AC unit removed form dormer window

Next we used earth anchors at each corner of the trailer and attached them to the trailer frame with steel cord and saddle clamps.

Earth anchors

Securely attached to the trailer frame

Steel cord and double saddle clamps

And finally I let out some of the air from the tires to keep the trailer from “bouncing” in the wind. This placed more of the weight on the jack stands.

Arborion withstood the hurricane force winds without damage and for that I am very grateful.

Lofts, Ceilings & Finish

The ridge of the 10′ ceiling is complete all the way into both lofts.

Sleeping loft decking

Back of Arborion

The lofts now have the bottom side covered with the 1/2″ maple plywood. This makes up the ceiling in the kitchen and bathroom as well as the reading nook (otherwise known as Carrie’s Corner) under the storage loft. The tops have been decked over with 5/8″ plywood on the sleeping loft and 1/2″ in the storage loft. The same bronze can lights are installed in the kitchen and bathroom ceilings as I used for the porch landing.

Storage loft decking

Front of Arborion

For the finish on the maple I used three coats of water-based matte polyurethane. The walnut was coated with a mixture of paraffin and linseed oil to match the door.

Maple & Walnut Walls

For several weekends my Dad and I have been installing lightweight 1/2″ plywood as the finished walls inside the tiny house Arborion. Other than a few trim pieces, the walls are complete. Many of the pieces were fairly complex. They required careful measuring and several trips back to the work area under my carport to fine tune the shaping of each section. Like the ceiling, each section was installed one piece at a time with super construction adhesive and finish nails.

My Dad applying construction adhesive before attaching the maple plywood panel

My brother, Daniel, was able to to help out during the first weekend of wall installation which was awesome. Having an extra set of hands and eyes on some of these large intricate sections was very helpful.

Daniel and Dad working together on a complicated panel section

The walnut portion of the walls make up the lower 30 inches in a wainscot sort of appearance, while the maple fills the rest of the walls and ceiling. I am currently in the time consuming process of filling the small nail holes in preparation for the finishes I will be applying soon.

Walnut panels in the bathroom

Back of Arborion and bathroom

Front of Arborion and reading nook

Wall sections complete

Maple-Paneling: Ceiling

I have been really excited to share this latest step in the tiny house build. Arborion has really taken on a beautiful look with its ceiling clad in light maple.

First two panel pieces glued and finish nailed

I’m using half inch maple plywood with a garnica core that makes it very flat and light weight. The quality of the maple is such that the wood grain is very subtle, which is good since it covers such a large area. There is a warmth to the light that bounces down from the dormer windows off the angles of the maple ceiling.

Sleeping loft complete except for a thin ridge panel

Fitting the panels to the angles and shapes of the ceiling and gables is a slow and painstaking task. By making cardboard templates of the trickier areas we saved making mistakes with our more expensive materials. We used construction adhesive and small finish nails in order to make a strong and permanent bond and keep a cleaner finished appearance.

Main ceiling is coming along

On a separate note I must add that shaving down the closed-cell foam insulation is messy and time consuming work. The installers did wonderful work, but there are always areas that need more attention and trimming in order for the paneling to be installed properly.

Storage loft looking good

Stringing up tomato plants

I tried an experiment with my tomato plants this season that I wanted to share. Based on my earlier raised bed garden design, I thought I could improve on the typical tomato cages that I had been using. I used a 6″square field fence and zip tied panels of it to the PVC frame, folded it over the top and down the other side.

Tomato plants in place

Hanging strings offer support

Carefully wind the plants around the strings as they grow

As the tomato plants grew, I hung a string of jute, or any other cord I had handy, above each one. When the plant needed support I looped it loosely around the base of the plant and carefully wound the plant around the hanging cord. As the plant grew taller I kept winding the plant around the cord until it offered enough support.

Keep winding the plants around the strings as they grow

Some of the tomato plants just climbed the field fence

This was my best harvest so far with well over 200 tomatoes from about 18 plants. This does not include the dozens that were lost to the squirrels.

Purple Cherokees on the right and Campari on the left

Happy tomatoes!

 

Making room for less stuff

This weekend Carrie and I addressed our built-in storage areas and their intended purposes. In order to make sure that there will be enough room for our necessities and to make sure that we both feel comfortable with the spacing and arrangement of all the cabinets and other built-its, we created cardboard versions of most of the pieces.

Kitchen Cabinets – dishes, pots, utensils, food pantry, small appliances, cleaning supplies, garbage/recycling/compost bins

Kitchen sink upper and lower cabinets

 

Tansu Stairs – clothes, shoes, broom closet

First design of tansu stairs

 

Folding Table – eating, working, art and project center

Folding table

Sun Bench (Couch) – sitting and reading area, Scout’s bed underneath, pull out bed

Linen Cabinet – towels, wash clothes, cleaning

Bathroom Vanity –  toiletries, grooming

Foot Lockers – storage loft and bedroom storage

Storage Loft – misc. storage

We were able to find out the many key things by conducting this practice. The most important discovery was the best size steps to build on the tansu stairs for the amount of floor space we were willing to give up. This also lead to the number of steps and the size of the storage area underneath. Other useful findings included counter height,  the location of the kitchen faucet and knobs along with the optimal sink size.

Kitchen sink mockup

Folding table extended

Kitchen sink upper and lower cabinets and tansu stairs