Posts Tagged With: walnut

Kitchen Counter Tops

These kitchen cabinets have been in need of beautiful black walnut countertops for some time now. Here’s how my Dad and I made that happen.

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Kitchen cabinets ready for countertops

It all starts with careful measurements and a cardboard template. The gas range and sink are located along with faucet and knobs.

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Cardboard template for the countertop

We used a generous amount of marine grade epoxy and clamped up the strips of walnut to cure.

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Strips of walnut are epoxied and clamped together

The countertop for the pantry cabinet is also complete. Now it’s time to transfer the final dimensions using the templates.

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Template used to mark out the countertops

Using a router and straightedge, the edges of the countertops are trimmed.

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Trimming with a router and guide

Marine grade epoxy is applied in coats on both sides to seal out moisture.

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Countertop sealed with epoxy

The epoxy is sanded down to a satin finish. Drop in cutting board will cover the sink and add more counter space.

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Countertop with drop in cutting board

The finished counter tops fit nicely. I oiled with with several coats of bee’s wax and linseed oil until the walnut looked beautiful.

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Countertops in place and oiled

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Lofts, Ceilings & Finish

The ridge of the 10′ ceiling is complete all the way into both lofts.

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Sleeping loft decking

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Back of Arborion

The lofts now have the bottom side covered with the 1/2″ maple plywood. This makes up the ceiling in the kitchen and bathroom as well as the reading nook under the storage loft. The tops have been decked over with 5/8″ plywood on the sleeping loft and 1/2″ in the storage loft. The same bronze can lights are installed in the kitchen and bathroom ceilings as I used for the porch landing.

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Storage loft decking

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Front of Arborion

For the finish on the maple I used three coats of water-based matte polyurethane. The walnut was coated with a mixture of paraffin and linseed oil to match the door.

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Maple & Walnut Walls

For several weekends my Dad and I have been installing lightweight 1/2″ plywood as the finished walls inside the tiny house Arborion. Other than a few trim pieces, the walls are complete. Many of the pieces were fairly complex. They required careful measuring and several trips back to the work area under my carport to fine tune the shaping of each section. Like the ceiling, each section was installed one piece at a time with super construction adhesive and finish nails.

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My Dad applying construction adhesive before attaching the maple plywood panel

My brother, Daniel, was able to to help out during the first weekend of wall installation which was awesome. Having an extra set of hands and eyes on some of these large intricate sections was very helpful.

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Daniel and Dad working together on a complicated panel section

The walnut portion of the walls make up the lower 30 inches in a wainscot sort of appearance, while the maple fills the rest of the walls and ceiling. I am currently in the time consuming process of filling the small nail holes in preparation for the finishes I will be applying soon.

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Walnut panels in the bathroom

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Back of Arborion and bathroom

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Front of Arborion and reading nook

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Wall sections complete

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